As I write this I think of all the steps in the button making process and almost think of how daunting it is!
- Ross harvests the trees from a mature woodlot. Some wood we buy, but some comes right from our local area.
- Ross hires and helps a friend saw the logs into lumber, and then the wood has to dry awhile.
- The wood has to go through a planer, jointer and a table saw.
- Ross cuts the wood into small pieces and glues them together in a design about 10 inches long.
- The next step is to put the rectangle on the lathe and turn it into what looks like a refrigerator cookie log.
- Then there is the turning between each button leaving it attached in the very middle. Sanding the outside is very important at this step.
- The button then goes to the saw to cut them apart.
- The buttons are individually sanded. Did I mention sanding? So much sanding goes into these individually!!
- The buttons are sprayed with polyurethane, doing several coats with some light sanding sometimes!
- There needs to be holes so he uses the drill press.
- Now a person can see why these are more expensive than a button card from a box store!!
Glueing the little pieces of wood together
Turning the logs and separating the buttons
Sanding at every stage!